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Flow chart for production of pineapple jam Download Scientific Diagram
As per FSSA, Jam means the product prepared from sound, ripe, fresh, dehydrated, frozen or previously packed fruits including fruit juices, fruit pulp, fruit juice concentrate or dry fruit by boiling its pieces or pulp or puree with nutritive sweeteners namely sugar, dextrose, invert sugar or liquid glucose to a suitable consistency. The Manufacturing Process The ingredients must be added in carefully measured amounts. Ideally, they should be combined in the following manner: 1% pectin, 65% sugar, and an acid concentration of pH 3.1. Too much pectin will make the spread too hard, too much sugar will make it too sticky. Inspection A jelly is a semi solid product prepared by boiling a clear, strained solution of pectin containing fruit extract, free from pulp, after the addition of sugar and acid. A perfect jelly should be transparent, well set but not too stiff, and should have the original flavour of the fruit. Measure 1 tablespoon of rubbing alcohol into a small glass. Add 1 teaspoon of extracted fruit juice and let stand 2 minutes. If a good solid mass forms, enough pectin is naturally present in the fruit juice to form a pectin gel. If only a small weak mass forms, there is not enough pectin to form a gel and a commercial pectin should be used in.
Flow diagram of the preparation of gummy jellies and their final... Download Scientific Diagram
It is a sparkling, clear, sweetened fruit juice from which pulp and other insoluble substances have been completely removed. It contains at least 25 per cent juice and 30 per cent TSS. It also contains about 1.5 per cent acid and 350 ppm of sulphur dioxide. This is very suitable for blending with wines. Flow chart of jelly preparation - Fruit (Firm, not over ripe) → Washing → Cutting into thin slices → Boiling with water (1 ½ times the weight of fruits for about 20-30 min) → Addition of citric acid during boiling (2 g per kg of fruit) → Straining of extract → Pectin test (for addition of sugar) → Addition of sugar → Boiling. When freezing fruit for jelly or jams, use 1/4 under-ripe and 3/4 ripe fruit. Thaw frozen fruit in the refrigerator until only a few ice crystals remain. Follow directions for the type of jam you are making and follow the recommended proportions of fruit (measured before freezing), pectin and sugar. Sterilize jelly containers by placing empty jars right side up on the rack in a boiling-water-bath canner. Fill the canner and jars with hot water to 1 inch above jar tops. Boil 10 minutes plus 1 minute per 1,000 feet elevation. Keep all containers in hot water until the jars are ready to drain and fill with hot jelly.
Flow Chart for Jam Production Download Scientific Diagram
1. Batch process of Jelly Making The ingredients water, fruit juice or fruit pulp are poured into the vessel and then the mixture is stirred. A separation should be prevented when using a pectin-sugar mixture. The boiling point of the solution is maintained till pectin is added. The mixture is boiled till total soluble solids are reached. 3.- Preparation of 5 SAG pectin working solution . 30g of 150 SAG pectin . 150g sugar . 720ml water - Mix the pectin and sugar thoroughly. - Heat the water to 70-75°C and slowly add the sugar/pectin, mix with constant stirring. If a small elecTRic stirrer is available there will be less chance of lumps forming.
Jam marmalade The method of preparation for jam marmalade is practically the same as that for jelly marmalade. In this case the pectin extract of fruit is not clarified and the whole pulp is used. Sugar is added according to the weight of fruit, generally in the proportion of 1:1. The pulp-sugar mixture is cooked till the TSS content reaches 65. 1. Select just ripe, firm and sound fruits. 2. Wash the fruits thoroughly under cold running water and cut in to the slices with a stainless steel knife. 3. Cook the fruit with an equal weight of water containing 1 % citric acid, for 30 -35 minutes, unit it becomes tender and the pectin comes out in the water. 4.
The flow chart of the process of gelatin extraction. Download Scientific Diagram
1. Select just ripe, firm and sound fruits. 2. Wash the fruits thoroughly under cold running water and cut in to the slices with a stainless steel knife. 3. Cook the fruit with an equal weight of water containing 1 % citric acid, for 30 -35 minutes, unit it becomes tender and the pectin comes out in the water. 4. The method for preparation of jam and jelly is the same except that pulp and pieces of fruit are used in jam while, for jelly making clear fruit extract is used. According to FPO specifications, minimum soluble solids in the final product shall not be less than 68 percent (w/w). Procedure for jam preparation (Fig 9.1)